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Product
Control device for resistance welding machines
Single phase AC for stand-alone spot welding machine and seam welding machines
Series Features
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01
Wide range of capacity variations
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02
Various functions to meet customer needs
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03
Control of welding conditions by EtherNet communication and traceability of welding result monitor
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04
Automation-compatible I/Os and reduced wiring
Series Product Details
Features
- 255 welding conditions for automation
- Five-stage current passing specifications
- Control of welding conditions by EtherNet communication and traceability of welding result monitor
- High-quality welding of nuts and bolts to high-tensile steel by pilot current
- Pilot current individually monitored, error detected
- Equipped with a current control mode (HCCL) that is compatible with insulating coatings such as mill scale
- Conditions can be changed remotely with the PB specification.
- I/O connectivity power Source can be changed to NPN/PNP
- CE compliant
Options
| Communication board | Enables Ethernet and EtherNet/IP communications |
| PC application software | Conditions can be set and monitored on a PC. |
Specification table
| Model | Equivalent output current (A) | Specification-wise | Cooling system |
|---|---|---|---|
| DS-950-E15I-※ | 150 | Robot Specifications | Water cooling |
| DS-950-E15A-※ | 150 | Robot Specifications | Air cooling |
| DS-950-E25I-※ | 200 | Robot Specifications | Water cooling |
| DS-950-E25A-※ | 200 | Robot Specifications | Air cooling |
| DS-950-E255I-※ | 250 | Robot Specifications | Water cooling |
| DS-950-E45I-※ | 450 | Robot Specifications | Water cooling |
| DS-951-5I-※ | – | – | Water cooling |
| RWC-955R-※ | – | Timer Single unit | Natural air cooling |
Related products and combined products
Features
- 60 Welding conditions
- Easy-to-operate panel settings
- Easy pilot current setting with the "Nut mode" panel key
- High-quality welding of nuts and bolts to high-tensile steel by pilot current
- Pilot current individually monitored, error detected
- Electrode pressure directives are available.
- Abundant startup input method (binary, BCD)
Options
| Electro-pneumatic proportional valve amplifier | Sets electrode force for each welding condition. |
Specification table
| Model | Contactor | Applications |
|---|---|---|
| MC-SD-1060 | TC-5C | Spot |
| SM-SD-1060 | TC-6C | Seam |
Related products and combined products
Series Features
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01
High-quality weld with MFDC to suppress scattering
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02
Voltage Flicker Suppressed by Three-Phase Parallel Input
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03
Stable by welding plated steel sheets and aluminum alloys
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04
Abundant capacity
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05
Various functions to meet customer needs
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06
Control of welding conditions by EtherNet communication and traceability of welding result monitor
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07
Automation-compatible I/Os and reduced wiring
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08
CE compliant
Series Options
| Program box | Box for setting welding conditions and monitoring |
| Monitor box | Dedicated monitor box |
| PC application software | Conditions can be set and monitored on a PC. |
| Communications cables | Cable for communication connection |
Series Product Details
Features
- 255 welding conditions for automation
- Easy set-up with robotics with EtherNet/IP spec. and reduced wiring
- Five-stage current passing specifications
- Control of welding conditions by EtherNet communication and traceability of welding result monitor
- Waveform data such as welding current, voltage between tips, and resistance between tips can be obtained.
- Conditions can be managed on the Web.
- Dot duty cycle monitor protects transdiode damage
- Chip dress pass/fail judgment function
- Output 400A/300A spec. can be stacked (up to 3 stages)
- I/O power Source can be connected via NPN/PNP
- Supports FANUC pressure profile control function
- CE compliant
Options
| Electrode force monitoring (sensor required) | Monitor electrode force during welding |
| Secondary Current Sensing Toroidal Coil | Current control with secondary feedback |
| Adding a Communication Board | Set two IP addresses (for I/O and data) |
| Primary cable degradation detection function (special box required) | Detecting degradation between control device and welding transformer |
Specification table
| Model | Rated supply voltage (V) | Output current (A) | Applications | Cooling system |
|---|---|---|---|---|
| SWIE-1000-WS40 | 380-480 | 400 | Spot | Water cooling |
| SWIE-1000-KA30 | 380-480 | 300 | Spot | Air cooling |
| SWIE-1000-WS80 | 380-480 | 800 | Spot | Water cooling |
| SWIE-1000-WS100 | 380-480 | 1,000 | Spot/Seam | Water cooling |
| SWIE-1000-WS200 | 380-480 | 2,000 | Spot/Seam | Water cooling |
Related products and combined products
Features
- 255 welding conditions for automation
- Four-stage current passing and strong/weak pulse are possible
- 5-stage electrode pressurization command available (initial pressurization, current 1, current 2&3, current 4, held)
- Abundant startup input method (binary, BCD)
- I/O power Source can be connected via NPN/PNP
- Control device can be connected in parallel to accommodate larger capacities
Options
| Electro-pneumatic proportional valve amplifier | Sets electrode force for each welding condition. |
| Secondary Current Sensing Toroidal Coil | Current control with secondary feedback |
Specification table
| Model | Rated capacity (kVA) | Rated supply voltage (V) | Output current (A) | Applications |
|---|---|---|---|---|
| DIT-723-5 | 75 | 200-220 | 700 | Spot |
| DIT-1123-5 | 118 | 200-220 | 1,100 | Spot |
| DIT-543-5 | 108 | 400-440 | 500 | Spot |
| DIT-843-5 | 173 | 400-440 | 800 | Spot |
| DIT-1043-5 | 216 | 400-440 | 1,000 | Spot |
| DIT-1643-5 | 346 | 400-440 | 1,600 | Spot |
| DIT-825-5 | 214 | 200-220 | 800 | Seam |
| DIT-845-5 | 429 | 400-440 | 800 | Seam |
Related products and combined products
Series Features
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01
Single-phase AC welding machines can be transformed into inverters simply by replacing control device
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02
High-quality welding with AC inverter to suppress scattering
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03
Effective in suppressing voltage flicker
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04
Enables faster seam welding
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05
Abundant capacity
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06
Various functions to meet customer needs
-
07
Control of welding conditions by EtherNet communication and traceability of welding result monitor
-
08
Automation-compatible I/Os and reduced wiring
Series Options
| Program box | Box for setting welding conditions and monitoring |
| Monitor box | Dedicated monitor box |
| PC application software | Conditions can be set and monitored on a PC. |
| Communications cables | Cable for communication connection |
Series Product Details
Features
- 255 welding conditions for automation
- Easy set-up with robotics with EtherNet/IP spec. and reduced wiring
- Five-stage current passing specifications
- Control of welding conditions by EtherNet communication and traceability of welding result monitor
- Conditions can be managed on the Web.
- CE compliant
Options
| Electrode force monitoring (sensor required) | Monitor electrode force during welding |
| Secondary Current Sensing Toroidal Coil | Current control with secondary feedback |
| Adding a Communication Board | Set two IP addresses (for I/O and data) |
Specification table
| Model | Rated supply voltage (V) | Output current (A) | Applications | Cooling system |
|---|---|---|---|---|
| SWIE-1050-WS40 | 380-480 | 400 | Spot | Water cooling |
| SWIE-1050-KA30 | 380-480 | 300 | Spot | Air cooling |
| SWIE-1050-WS80 | 380-480 | 800 | Spot | Water cooling |
| SWIE-1050-WS100 | 380-480 | 1,000 | Spot/Seam | Water cooling |
| SWIE-1050-WS200 | 380-480 | 2,000 | Spot/Seam | Water cooling |
Related products and combined products
Features
- 255 welding conditions for automation
- Four-stage current passing strong/weak pulse power supply are possible
- 5-stage electrode pressurization command available (initial pressurization, current 1, current 2&3, current 4, held)
- Abundant startup input method (binary, BCD)
- I/O power Source can be connected via NPN/PNP
- Control device can be connected in parallel to accommodate larger capacities
Options
| Electro-pneumatic proportional valve amplifier | Sets electrode force for each welding condition. |
| Secondary Current Sensing Toroidal Coil | Current control with secondary feedback |
Specification table
| Model | Rated capacity (kVA) | Rated supply voltage (V) | Output current (A) | Applications |
|---|---|---|---|---|
| AIT-724-5 | 75 | 200-220 | 700 | Spot |
| AIT-1124-5 | 118 | 200-220 | 1,100 | Spot |
| AIT-544-5 | 108 | 400-440 | 500 | Spot |
| AIT-844-5 | 173 | 400-440 | 800 | Spot |
| AIT-1044-5 | 216 | 400-440 | 1,000 | Spot |
| AIT-1644-5 | 346 | 400-440 | 1,600 | Spot |
| AIT-826-5 | 214 | 200-220 | 800 | Seam |
| AIT-846-5 | 429 | 400-440 | 800 | Seam |
Related products and combined products
Series Features
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01
Mount timer board on the robotic control panel and set up easily
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02
Cycle time can be shortened by commanding drectly to the robot by dual port RAM.
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03
No need for control wiring with the robot
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04
Welding conditions and monitoring operation are possible with the robot's teach pendant
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05
Can be stacked (up to three stages)
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06
255 Welding Conditions
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07
Five-stage current passing specifications
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08
Contactor is compatible with air-cooled 300A/ water-cooled 400A
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09
Equipped with breaker and output magnet as standard
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10
CE compliant
Series Product Details
Features
- Dot duty cycle monitor protects transdiode damage
Options
| EtherNet communication board | Management of welding conditions and traceability of welding result monitor |
| Sensing wire for voltage between tips | For monitoring welding voltage |
| Obtain waveform of current and resistance between tips | Waveform data output every 0.5 cycles |
| PC application software | Conditions can be set and monitored on a PC. |
| Compatible with FANUC ZDT (zero down time) | Supports the server management system for monitor data |
Specification table
| Model | Robot | Robot control panel | Control method |
|---|---|---|---|
| RWC2000 | FANUC | R-J3i, R-30i/plus (PC104) | Single-phase ac |
| RWI2100 | FANUC | R-J3i, R-30i/plus (PC104) | DC inverter |
Related products and combined products
Features
- Leak check function
- Supports NACHI electrode force control (changeable pressure during welding)
Specification table
| Model | Robot | Robot control panel | Control method |
|---|---|---|---|
| RWC3200 | NACHI | NACHI AX, FD controller (PCI) | Single-phase AC |
| RWI3200 | NACHI | NACHI AX, FD controller (PCI) | DC inverter |
| RWC4200 | YASKAWA | YASKAWA NX100, DX100, DX200, YRC1000 (PCI) | Single-phase AC |
| RWI4200 | YASKAWA | YASKAWA NX100, DX100, DX200, YRC1000 (PCI) | DC inverter |
| RWC5200 | KAWASAKI | KAWASAKI E controller, Universal controller (PCI) | Single-phase AC |
| RWI5200 | KAWASAKI | KAWASAKI E controller, Universal controller (PCI) | DC inverter |
Related products and combined products
Series Features
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01
Up to 100 networked timers with EtherNet communication
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02
Welding conditions can be controlled.
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03
Traceability of welding results
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04
Monitor timer error data
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05
Monitor welding current wave and resistance between tips
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06
Graphical display of waveform data
Series Product Details
Features
- Screen configuration that can be seen at a glance
- Easy-to-operate screen configuration
- Transfer master data of welding conditions to multiple units
- Monitor abnormal production status with line operation monitor
- Tracking the history of anomalies
Related products and combined products
Features
- Control of welding conditions
- Monitoring Various timer information
- Graphical display of waveform data
Related products and combined products
