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Product

Projection welders

Series Features

  • 01

    Immediate response by roller guide ram using a strong frame and cam follower to guide mechanism

  • 02

    Various variations including single phase AC type, DC inverter type, AC inverter type, etc.

Series Product Details

Single phase AC

Single phase AC

Features

  • Plenty of capacity variatons
  • Adopted pressurization system combining cam follower type roller guide rams and follower springs
  • High frame rigidity ensures high accuracy even with large electrode force
  • The lower platen height can be adjusted in three steps (50mm pitch) to match the dimensions and shapes of the workpiece and jig.
  • Greatly improved working environment because oil-impregnated air is not released into the atmosphere
  • Improved operability with an operation box that integrates individual switches
  • Respond according to customer specifications

Options

200V input Power Source Voltage-compatible
Spot electrode base Electrode fixture can be mounted to platen for spot welding
Timer 1060 Easy-to-operate panel-type control device

Specification table

Model NPO-050 NPO-070 NPO-100 NPO-150
Rated primary power source Single phaseAC 400 V 50/60 Hz Single phaseAC 400 V 50/60 Hz Single phaseAC 400 V 50/60 Hz Single phaseAC 400 V 50/60 Hz
Rated capacity (kVA) 50 70 100 150
Maximum input (kVA) 50/60Hz 172/200 250/286 410/450 410/450
Allowable duty cycle(%)
50/60Hz
4.2/3.1 3.9/3.0 3.0/2.5 6.7/5.6
Maximum short circuit current (A) ※1 25,000 30,000 43,000 43,000
Maximum electrode force (kN) 10kN (at 0.5MPa) 10kN (at 0.5MPa) 15kN (at 0.5MPa) 15kN (at 0.5MPa)
Dimensions (mm)
(depth x platen distance)
300×200 300×200 300×200 300×200
Adjustable range of bottom platen (mm) 200/250/300 200/250/300 200/250/300 200/250/300
Pressurization stroke (mm) Normal 80/Full 100 Normal 80/Full 100 Normal 80/Full 100 Normal 80/Full 100
Platen #2(□180mm) #2(□180mm) #2(□180mm) #2(□180mm)
Lower platen Height (mm) 800 800 800 800
Cooling water volume (L/min) 15 15 15 15
Welded control device Model NWC-903-13-R01 NWC-903-13-R01 NWC-903-13-R01 NWC-903-13-R01
Number of welding conditions 255 255 255 255
Approx. weight (kg) 630 650 930 950

※1 Maximum short circuit current is when platen distance is 200mm.

Workpiece

Automotive industry (fuel tank components, body components, engine components, transmission components, etc.)
Electrical and consumer electronics industries (compressor parts/elevator parts/around motors, etc.)
Mild steel, high-tensile steel, stainless steel, plated steel sheets, etc.
Weld nut, weld bolt, boss, etc.

Related products and combined products

Series Features

  • 01

    Plenty of capacity variatons

  • 02

    High frame rigidity ensures high accuracy even with large electrode force

  • 03

    Clean welding finish without thermal deformation by energization of extremely short time and large current

Inverter type capacitor welder LinearWave

Inverter type capacitor welder LinearWave

Features

  • Plenty of capacity variatons
  • Direct setting of welding current and time, which was not possible with conventional capacitor welding, is possible.
  • The input is as low as that of an arc welding machine, and the size of the capacitor box is 1/3 that of the conventional type, which saves space.
  • Adopted pressurization system combining cam follower type roller guide rams and follower springs
  • High frame rigidity ensures high accuracy even with large electrode force
  • Welding current is stable at constant current control
  • The energization time is controlled in ms (1/1000 sec) units, and current waveforms such as DC/AC, two-stage energization, and pattern energization are freely available.
  • Clean welding finish without thermal deformation by energization of extremely short time and large current
  • Equipped with forge force function, energization starts direct reading of electrode force with the load cell.
  • Electrode force can be measured by the load cell and digitally displayed.
  • We will respond according to the customer's specifications.

Options

Spacing interval Adjustable in 3 steps (200/250/300mm)

Specification table

Model NICP-050 NICP-075 NICP-100 NICP-150
Input power source 3Φ 200-220V/380-400-440-480V 50/60Hz 3Φ 200-220V/380-400-440-480V 50/60Hz 3Φ 200-220V/380-400-440-480V 50/60Hz 3Φ 200-220V/380-400-440-480V 50/60Hz
Input Capacitance (kVA) 5 5 12 12
Max. output current (A) 50,000 75,000 100,000 150,000
Welding time (msec)(at maximum output current) 20 30 30 20
Maximum energy (kJ) 4.0 160 29.4 29.4
Capacitor spec. (F) 0.022 0.088 0.160 0.160
Maximum number of welds per minute 15 12 12 12
Maximum electrode force (kN) 15kN (at 0.5MPa) 20kN (at 0.5MPa) 30kN (at 0.5MPa) 30kN (at 0.5MPa)
Pressurization stroke (mm) Normal 80/Full 100 Normal 80/Full 100 Normal 80/Full 100 Normal 80/Full 100
Dimensions (mm)(Depth x Distance) 350×200 350×200 350×200 350×200
Platen #2(□180mm) #2(□180mm) #3(□230mm) #3(□230mm)
Lower platen Height (mm) 900 900 900 900
Cooling water (L/min) 18 18 18 18
Welded control device Model ICWC-050-* ICWC-075-* ICWC-100-* ICWC-150-*
Program box model TP-72/TP-72E TP-72/TP-72E TP-72/TP-72E TP-72/TP-72E
Welding conditions 127 127 127 127
Approx. weight (kg) 1,300 2,700 3,600 3,600

Workpiece

Automotive industry (body components, engine components, transmission components, air bag components, pulleys, steering, etc.)
Electrical and consumer electronics industries (compressor parts/elevator parts/around motors, etc.)
Mild steel, high-tensile steel, stainless steel, aluminum alloy, brass and other dissimilar metals, plated steel sheets, decorative sheets, etc.
Weld nut, weld bolt, boss, etc.
High-capacity thyristor type capacitor welding machine GKS series

High-capacity thyristor type capacitor welding machine GKS series

Features

  • To be welded from mild steel to special steel, S45C, etc.
  • Applicable to transmission parts, air bag parts, pulleys, steering, hermetics for compressors, etc.
  • Capacitor system makes power source facility very small
  • Since the arrival time to the peak current is as short as 10ms, welding with less discoloration due to thermal distortion or heat is possible.
  • Energy,electrode pressure, welding current,upsetting, and other characteristics are monitored to determine their upper and lower limits, which ensures quality.
  • These welders can weld parts of sintered metal and parts of different kinds of metal together, such as iron with brss.
  • Your old equipment for lelctron beam, laser beam, and arc-welding can be replaced with there machines to cut costs in parts and shorten cycle time.
  • Welding with less distortion and discoloration is possible because the current discharged from the capacitor is passed through the transformer to the workpiece in a short time
  • In the case of a portal frame, the transformer is placed on both sides to balance the current and to cancel the electromagnetic force.
  • Steel and brass edge-ring projection welding available
  • The mechanism of upper electrode parallelism adjsuster available.

Options

Back-and-forth transfer device
Collet chuck electrode

Specification table

Model GKS60/120 GKS90/160 GKS120/200
Rated capacity (kVA) 70 80 100
Energy (kJ) 60 90 120
Rated electrode force (kN) 120 160 200

Workpiece

Transmission parts
Oil filter components for engines
Heat exchanger parts

Three-phase rectification NRP series

Three-phase rectification NRP series

Three-phase rectification NRP series

Features

  • There projection welders are suited for applications that requires large currentsn and high precision.
  • A larger current can be flowed than single phase AC. Three-phase balanced load reduces the load on power source. The flicker phenomenon can be greatly reduces.
  • Since there is almost no reactance drop on the secondary side, high output and uniform welding with little scattering are possible.
  • Pressurized cylinders are diaphragm-type depending on the model, making them extremely responsive.

Options

Back-and-forth transfer device
Work receiving floating device

Specification table

Model NRP3-150 NRP3-200 NRP3-250 NRP3-400 NRP3-450
Rated capacity (kVA) 150 200 250 400 450
Maximum short circuit current (A) 64,000 70,000 75,000 100,000 120,000
Rated electrode force (kN) 20 20 30 30 30

Workpiece

Die parts for automobile gasoline tanks
Wire gauze
Grating

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